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Verified Commit 9728ccb5 authored by Markus Quaritsch's avatar Markus Quaritsch
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consider max torque in calculation of shift polygons 

consider max speed and max torque in shift strategy (start gear, braking gear)
bugfix pev shift strategy: always use EM torque/speed when comparing with shift polygon
parent f6af645a
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VectoCore/VectoCore/Models/Declaration/DeclarationData.cs
+ 41
− 11
View file @ 9728ccb5
...@@ -43,6 +43,7 @@ using TUGraz.VectoCore.Configuration; ...@@ -43,6 +43,7 @@ using TUGraz.VectoCore.Configuration;
using TUGraz.VectoCore.InputData.FileIO.JSON; using TUGraz.VectoCore.InputData.FileIO.JSON;
using TUGraz.VectoCore.InputData.Impl; using TUGraz.VectoCore.InputData.Impl;
using TUGraz.VectoCore.InputData.Reader.ComponentData; using TUGraz.VectoCore.InputData.Reader.ComponentData;
using TUGraz.VectoCore.InputData.Reader.DataObjectAdapter;
using TUGraz.VectoCore.InputData.Reader.DataObjectAdapter.SimulationComponents; using TUGraz.VectoCore.InputData.Reader.DataObjectAdapter.SimulationComponents;
using TUGraz.VectoCore.Models.BusAuxiliaries.DownstreamModules.Impl.Electrics; using TUGraz.VectoCore.Models.BusAuxiliaries.DownstreamModules.Impl.Electrics;
using TUGraz.VectoCore.Models.Declaration.Auxiliaries; using TUGraz.VectoCore.Models.Declaration.Auxiliaries;
...@@ -972,9 +973,15 @@ namespace TUGraz.VectoCore.Models.Declaration ...@@ -972,9 +973,15 @@ namespace TUGraz.VectoCore.Models.Declaration
} }
public static ShiftPolygon ComputeElectricMotorShiftPolygon(int gearIdx, public static ShiftPolygon ComputeElectricMotorShiftPolygon(int gearIdx,
ElectricMotorFullLoadCurve fullLoadCurve, double emRatio, IList<ITransmissionInputData> gears, ElectricMotorFullLoadCurve fullLoadCurveOrig, double emRatio, IList<ITransmissionInputData> gears,
double axlegearRatio, Meter dynamicTyreRadius, PerSecond downshiftMaxSpeed = null, PerSecond downshiftMinSpeed = null) double axlegearRatio, Meter dynamicTyreRadius, PerSecond downshiftMaxSpeed = null, PerSecond downshiftMinSpeed = null)
{ {
var gbxMaxTq = gears[gearIdx].MaxTorque != null ? gears[gearIdx].MaxTorque / emRatio : null;
var gbxMaxSpeed = gears[gearIdx].MaxInputSpeed != null ? gears[gearIdx].MaxInputSpeed * emRatio : null;
var fullLoadCurve = gbxMaxTq == null
? fullLoadCurveOrig
: LimitElectricMotorFullLoadCurve(fullLoadCurveOrig, gbxMaxTq);
if (gears.Count < 2) { if (gears.Count < 2) {
throw new VectoException("ComputeShiftPolygon needs at least 2 gears. {0} gears given.", gears.Count); throw new VectoException("ComputeShiftPolygon needs at least 2 gears. {0} gears given.", gears.Count);
} }
...@@ -985,20 +992,41 @@ namespace TUGraz.VectoCore.Models.Declaration ...@@ -985,20 +992,41 @@ namespace TUGraz.VectoCore.Models.Declaration
var nMax = downshiftMaxSpeed ?? fullLoadCurve.NP80low; var nMax = downshiftMaxSpeed ?? fullLoadCurve.NP80low;
var nMin = downshiftMinSpeed ?? 0.1 * fullLoadCurve.RatedSpeed; var nMin = downshiftMinSpeed ?? 0.1 * fullLoadCurve.RatedSpeed;
downShift.AddRange(DownshiftLineDrive(fullLoadCurve, nMin, fullLoadCurve.NP80low)); downShift.AddRange(DownshiftLineDrive(fullLoadCurve, fullLoadCurveOrig, nMin, fullLoadCurve.NP80low));
downShift.AddRange(DownshiftLineDrag(fullLoadCurve, nMin, nMax)); downShift.AddRange(DownshiftLineDrag(fullLoadCurve, fullLoadCurveOrig, nMin, nMax));
} }
if (gearIdx >= gears.Count - 1) { if (gearIdx >= gears.Count - 1) {
return new ShiftPolygon(downShift, upShift); return new ShiftPolygon(downShift, upShift);
} }
upShift.Add(new ShiftPolygon.ShiftPolygonEntry(fullLoadCurve.MaxGenerationTorque * 1.1, fullLoadCurve.MaxSpeed * 0.9)); upShift.Add(new ShiftPolygon.ShiftPolygonEntry(fullLoadCurve.MaxGenerationTorque * 1.1, VectoMath.Min(fullLoadCurve.MaxSpeed * 0.9, gbxMaxSpeed)));
upShift.Add(new ShiftPolygon.ShiftPolygonEntry(fullLoadCurve.MaxDriveTorque * 1.1, fullLoadCurve.MaxSpeed * 0.9)); upShift.Add(new ShiftPolygon.ShiftPolygonEntry(fullLoadCurve.MaxDriveTorque * 1.1, VectoMath.Min(fullLoadCurve.MaxSpeed * 0.9, gbxMaxSpeed)));
return new ShiftPolygon(downShift, upShift); return new ShiftPolygon(downShift, upShift);
} }
private static List<ShiftPolygon.ShiftPolygonEntry> DownshiftLineDrive(ElectricMotorFullLoadCurve fullLoadCurve, PerSecond nMin, PerSecond nMax) public static ElectricMotorFullLoadCurve LimitElectricMotorFullLoadCurve(ElectricMotorFullLoadCurve emFld, NewtonMeter maxTq)
{
var contTqFld = new ElectricMotorFullLoadCurve(new List<ElectricMotorFullLoadCurve.FullLoadEntry>() {
new ElectricMotorFullLoadCurve.FullLoadEntry() {
MotorSpeed = 0.RPMtoRad(),
FullDriveTorque = -maxTq,
FullGenerationTorque = maxTq
},
new ElectricMotorFullLoadCurve.FullLoadEntry() {
MotorSpeed = 1.1 * emFld.MaxSpeed,
FullDriveTorque = -maxTq,
FullGenerationTorque = maxTq
}
});
var limitedFld = AbstractSimulationDataAdapter.IntersectEMFullLoadCurves(emFld, contTqFld);
return limitedFld;
}
private static List<ShiftPolygon.ShiftPolygonEntry> DownshiftLineDrive(
ElectricMotorFullLoadCurve fullLoadCurve, ElectricMotorFullLoadCurve fullLoadCurveOrig,
PerSecond nMin, PerSecond nMax)
{ {
var retVal = new List<ShiftPolygon.ShiftPolygonEntry>(); var retVal = new List<ShiftPolygon.ShiftPolygonEntry>();
var downShiftPoints = fullLoadCurve var downShiftPoints = fullLoadCurve
...@@ -1012,7 +1040,7 @@ namespace TUGraz.VectoCore.Models.Declaration ...@@ -1012,7 +1040,7 @@ namespace TUGraz.VectoCore.Models.Declaration
// coarse grid points in FLD // coarse grid points in FLD
retVal.Add( retVal.Add(
new ShiftPolygon.ShiftPolygonEntry( new ShiftPolygon.ShiftPolygonEntry(
fullLoadCurve.MaxDriveTorque * 1.1, fullLoadCurveOrig.MaxDriveTorque * 1.1,
nMax)); nMax));
retVal.Add( retVal.Add(
new ShiftPolygon.ShiftPolygonEntry( new ShiftPolygon.ShiftPolygonEntry(
...@@ -1026,7 +1054,7 @@ namespace TUGraz.VectoCore.Models.Declaration ...@@ -1026,7 +1054,7 @@ namespace TUGraz.VectoCore.Models.Declaration
} else { } else {
retVal.Add( retVal.Add(
new ShiftPolygon.ShiftPolygonEntry( new ShiftPolygon.ShiftPolygonEntry(
fullLoadCurve.MaxDriveTorque * 1.1, fullLoadCurveOrig.MaxDriveTorque * 1.1,
nMax)); nMax));
if (downShiftPoints.Max(x => x.X) < nMax) { if (downShiftPoints.Max(x => x.X) < nMax) {
retVal.Add( retVal.Add(
...@@ -1050,7 +1078,9 @@ namespace TUGraz.VectoCore.Models.Declaration ...@@ -1050,7 +1078,9 @@ namespace TUGraz.VectoCore.Models.Declaration
return retVal; return retVal;
} }
private static List<ShiftPolygon.ShiftPolygonEntry> DownshiftLineDrag(ElectricMotorFullLoadCurve fullLoadCurve, PerSecond nMin, PerSecond nMax) private static List<ShiftPolygon.ShiftPolygonEntry> DownshiftLineDrag(
ElectricMotorFullLoadCurve fullLoadCurve, ElectricMotorFullLoadCurve fullLoadCurveOrig,
PerSecond nMin, PerSecond nMax)
{ {
var retVal = new List<ShiftPolygon.ShiftPolygonEntry>(); var retVal = new List<ShiftPolygon.ShiftPolygonEntry>();
var downShiftPoints = fullLoadCurve var downShiftPoints = fullLoadCurve
...@@ -1072,7 +1102,7 @@ namespace TUGraz.VectoCore.Models.Declaration ...@@ -1072,7 +1102,7 @@ namespace TUGraz.VectoCore.Models.Declaration
nMax)); nMax));
retVal.Add( retVal.Add(
new ShiftPolygon.ShiftPolygonEntry( new ShiftPolygon.ShiftPolygonEntry(
fullLoadCurve.MaxGenerationTorque * 1.1, fullLoadCurveOrig.MaxGenerationTorque * 1.1,
nMax)); nMax));
} else { } else {
if (downShiftPoints.Min(x => x.X) > nMin) { if (downShiftPoints.Min(x => x.X) > nMin) {
...@@ -1094,7 +1124,7 @@ namespace TUGraz.VectoCore.Models.Declaration ...@@ -1094,7 +1124,7 @@ namespace TUGraz.VectoCore.Models.Declaration
} }
retVal.Add( retVal.Add(
new ShiftPolygon.ShiftPolygonEntry( new ShiftPolygon.ShiftPolygonEntry(
fullLoadCurve.MaxGenerationTorque * 1.1, fullLoadCurveOrig.MaxGenerationTorque * 1.1,
nMax)); nMax));
} }
......
VectoCore/VectoCore/Models/SimulationComponent/Impl/ElectricMotor.cs
+ 2
− 2
View file @ 9728ccb5
...@@ -8,6 +8,7 @@ using TUGraz.VectoCore.Models.Connector.Ports; ...@@ -8,6 +8,7 @@ using TUGraz.VectoCore.Models.Connector.Ports;
using TUGraz.VectoCore.Models.Connector.Ports.Impl; using TUGraz.VectoCore.Models.Connector.Ports.Impl;
using TUGraz.VectoCore.Models.Simulation; using TUGraz.VectoCore.Models.Simulation;
using TUGraz.VectoCore.Models.Simulation.Data; using TUGraz.VectoCore.Models.Simulation.Data;
using TUGraz.VectoCore.Models.Simulation.Impl;
using TUGraz.VectoCore.Models.SimulationComponent.Data; using TUGraz.VectoCore.Models.SimulationComponent.Data;
using TUGraz.VectoCore.Models.SimulationComponent.Strategies; using TUGraz.VectoCore.Models.SimulationComponent.Strategies;
using TUGraz.VectoCore.OutputData; using TUGraz.VectoCore.OutputData;
...@@ -155,7 +156,6 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl ...@@ -155,7 +156,6 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl
public IResponse DoHandleRequest(Second absTime, Second dt, NewtonMeter outTorque, PerSecond outAngularVelocity, public IResponse DoHandleRequest(Second absTime, Second dt, NewtonMeter outTorque, PerSecond outAngularVelocity,
bool dryRun, double ratio) bool dryRun, double ratio)
{ {
var gear = DataBus.GearboxInfo?.Gear ?? new GearshiftPosition(1); var gear = DataBus.GearboxInfo?.Gear ?? new GearshiftPosition(1);
if (gear.Gear == 0) { if (gear.Gear == 0) {
gear = new GearshiftPosition(1); gear = new GearshiftPosition(1);
...@@ -434,7 +434,7 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl ...@@ -434,7 +434,7 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl
protected virtual PerSecond GetMotorSpeedLimit(Second absTime) protected virtual PerSecond GetMotorSpeedLimit(Second absTime)
{ {
if (DataBus.GearboxInfo.Gear.Gear == 0) { if (DataBus.GearboxInfo == null || DataBus.GearboxInfo.Gear.Gear == 0) {
return MaxSpeed; return MaxSpeed;
} }
......
VectoCore/VectoCore/Models/SimulationComponent/Impl/Shiftstrategies/PEVAMTShiftStrategy.cs
+ 22
− 51
View file @ 9728ccb5
...@@ -181,53 +181,14 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies ...@@ -181,53 +181,14 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies
} }
//#region Implementation of IShiftPolygonCalculator
//public ShiftPolygon ComputeDeclarationShiftPolygon(GearboxType gearboxType, int i, EngineFullLoadCurve engineDataFullLoadCurve,
// IList<ITransmissionInputData> gearboxGears, CombustionEngineData engineData, double axlegearRatio, Meter dynamicTyreRadius,
// ElectricMotorData electricMotorData = null)
//{
// if (electricMotorData == null) {
// throw new VectoException("ElectricMotorData is required to calculate Shift Polygon!");
// }
// var emFld = electricMotorData.EfficiencyData.VoltageLevels.First().FullLoadCurve;
// return ComputeDeclarationShiftPolygon(i, gearboxGears, axlegearRatio, dynamicTyreRadius, electricMotorData,
// _shiftStrategyParameters.PEV_DownshiftSpeedFactor.LimitTo(0, 1) * emFld.RatedSpeed, _shiftStrategyParameters.PEV_DownshiftMinSpeedFactor * emFld.RatedSpeed);
//}
//private ShiftPolygon ComputeDeclarationShiftPolygon(int i,
// IList<ITransmissionInputData> gearboxGears, double axlegearRatio,
// Meter dynamicTyreRadius,
// ElectricMotorData electricMotorData, PerSecond downshiftMaxSpeed, PerSecond downshiftMinSpeed)
//{
// return DeclarationData.Gearbox.ComputeElectricMotorShiftPolygon(i,
// electricMotorData.EfficiencyData.VoltageLevels.First().FullLoadCurve, electricMotorData.RatioADC,
// gearboxGears, axlegearRatio, dynamicTyreRadius, downshiftMaxSpeed, downshiftMinSpeed);
//}
//#endregion
protected internal Dictionary<uint, ShiftPolygon> CalculateDeratedShiftLines(ElectricMotorData em, protected internal Dictionary<uint, ShiftPolygon> CalculateDeratedShiftLines(ElectricMotorData em,
IList<ITransmissionInputData> gearData, Meter rDyn, double axleGearRatio, GearboxType gearboxType) IList<ITransmissionInputData> gearData, Meter rDyn, double axleGearRatio, GearboxType gearboxType)
{ {
var retVal = new Dictionary<uint, ShiftPolygon>(); var retVal = new Dictionary<uint, ShiftPolygon>();
for (var i = 0u; i < gearData.Count; i++) { for (var i = 0u; i < gearData.Count; i++) {
var emFld = em.EfficiencyData.VoltageLevels.First().FullLoadCurve; var emFld = em.EfficiencyData.VoltageLevels.First().FullLoadCurve;
var contTqFld = new ElectricMotorFullLoadCurve(new List<ElectricMotorFullLoadCurve.FullLoadEntry>() { var contTq = em.Overload.ContinuousTorque;
new ElectricMotorFullLoadCurve.FullLoadEntry() { var limitedFld = DeclarationData.Gearbox.LimitElectricMotorFullLoadCurve(emFld, contTq);
MotorSpeed = 0.RPMtoRad(),
FullDriveTorque = -em.Overload.ContinuousTorque,
FullGenerationTorque = em.Overload.ContinuousTorque
},
new ElectricMotorFullLoadCurve.FullLoadEntry() {
MotorSpeed = 1.1 * emFld.MaxSpeed,
FullDriveTorque = -em.Overload.ContinuousTorque,
FullGenerationTorque = em.Overload.ContinuousTorque
}
});
var limitedFld = AbstractSimulationDataAdapter.IntersectEMFullLoadCurves(emFld, contTqFld);
var limitedEm = new ElectricMotorData() { var limitedEm = new ElectricMotorData() {
EfficiencyData = new VoltageLevelData() { EfficiencyData = new VoltageLevelData() {
VoltageLevels = new List<ElectricMotorVoltageLevelData>() { VoltageLevels = new List<ElectricMotorVoltageLevelData>() {
...@@ -235,9 +196,9 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies ...@@ -235,9 +196,9 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies
FullLoadCurve = limitedFld FullLoadCurve = limitedFld
} }
} }
} },
RatioADC = em.RatioADC,
}; };
var shiftPolygon = _shiftPolygonImplementation.ComputeDeclarationShiftPolygon((int)i, var shiftPolygon = _shiftPolygonImplementation.ComputeDeclarationShiftPolygon((int)i,
gearData, axleGearRatio, gearData, axleGearRatio,
rDyn, limitedEm, _shiftStrategyParameters.PEV_DeRatedDownshiftSpeedFactor * emFld.RatedSpeed, rDyn, limitedEm, _shiftStrategyParameters.PEV_DeRatedDownshiftSpeedFactor * emFld.RatedSpeed,
...@@ -248,6 +209,8 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies ...@@ -248,6 +209,8 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies
return retVal; return retVal;
} }
#region Implementation of IShiftStrategy #region Implementation of IShiftStrategy
public bool ShiftRequired(Second absTime, Second dt, NewtonMeter outTorque, PerSecond outAngularVelocity, NewtonMeter inTorque, public bool ShiftRequired(Second absTime, Second dt, NewtonMeter outTorque, PerSecond outAngularVelocity, NewtonMeter inTorque,
...@@ -486,7 +449,7 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies ...@@ -486,7 +449,7 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies
break; break;
} }
var maxTorque = VectoMath.Min(-resp.ElectricMotor.MaxDriveTorque, var maxTorque = VectoMath.Min(resp.ElectricMotor.MaxDriveTorque == null ? null : - resp.ElectricMotor.MaxDriveTorque,
!nextGear.Equals(GearList.First()) !nextGear.Equals(GearList.First())
? GearboxModelData.Gears[nextGear.Gear].ShiftPolygon ? GearboxModelData.Gears[nextGear.Gear].ShiftPolygon
.InterpolateDownshift(resp.Engine.EngineSpeed) .InterpolateDownshift(resp.Engine.EngineSpeed)
...@@ -531,21 +494,25 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies ...@@ -531,21 +494,25 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies
var ratio = gear.IsLockedGear() var ratio = gear.IsLockedGear()
? GearboxModelData.Gears[gear.Gear].Ratio ? GearboxModelData.Gears[gear.Gear].Ratio
: GearboxModelData.Gears[gear.Gear].TorqueConverterRatio; : GearboxModelData.Gears[gear.Gear].TorqueConverterRatio;
candidates[gear] = gbxOutSpeed * ratio; var gbxInSpeed = gbxOutSpeed * ratio;
if (GearboxModelData.Gears[gear.Gear].MaxSpeed != null && gbxInSpeed.IsGreater(GearboxModelData.Gears[gear.Gear].MaxSpeed)) {
continue;
}
candidates[gear] = gbxInSpeed;
} }
var ratedSpeed = VoltageLevels.VoltageLevels.First().FullLoadCurve.RatedSpeed; var ratedSpeed = VoltageLevels.VoltageLevels.First().FullLoadCurve.RatedSpeed;
var maxSpeedNorm = VoltageLevels.MaxSpeed / ratedSpeed; var maxSpeedNorm = VoltageLevels.MaxSpeed / ratedSpeed;
var targetMotor = (_shiftStrategyParameters.PEV_TargetSpeedBrakeNorm * (maxSpeedNorm - 1) + 1) * ratedSpeed; var targetMotor = (_shiftStrategyParameters.PEV_TargetSpeedBrakeNorm * (maxSpeedNorm - 1) + 1) * ratedSpeed;
if (candidates.Any(x => x.Value > targetMotor && x.Value < VoltageLevels.MaxSpeed)) { if (candidates.Any(x => x.Value > targetMotor / EMRatio && x.Value < VoltageLevels.MaxSpeed / EMRatio)) {
var best = candidates.Where(x => x.Value > targetMotor && x.Value < VoltageLevels.MaxSpeed) var best = candidates.Where(x => x.Value > targetMotor / EMRatio && x.Value < VoltageLevels.MaxSpeed / EMRatio)
.OrderBy(x => x.Value).First(); .OrderBy(x => x.Value).First();
return best.Key; return best.Key;
} }
if (candidates.Any(x => x.Value < VoltageLevels.MaxSpeed)) if (candidates.Any(x => x.Value < VoltageLevels.MaxSpeed / EMRatio))
return candidates.Where(x => x.Value < VoltageLevels.MaxSpeed).MaxBy(x => x.Value).Key; return candidates.Where(x => x.Value < VoltageLevels.MaxSpeed / EMRatio).MaxBy(x => x.Value).Key;
else { else {
return candidates.MaxBy(x => x.Value).Key; return candidates.MaxBy(x => x.Value).Key;
} }
...@@ -573,6 +540,10 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies ...@@ -573,6 +540,10 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies
continue; continue;
} }
if (GearboxModelData.Gears[tryNextGear.Gear].MaxSpeed != null && inAngularVelocity.IsGreater(GearboxModelData.Gears[tryNextGear.Gear].MaxSpeed)) {
continue;
}
var fcNext = GetFCRating(response); var fcNext = GetFCRating(response);
results.Add(Tuple.Create(tryNextGear, fcNext)); results.Add(Tuple.Create(tryNextGear, fcNext));
} }
...@@ -747,7 +718,7 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies ...@@ -747,7 +718,7 @@ namespace TUGraz.VectoCore.Models.SimulationComponent.Impl.Shiftstrategies
var reserve = 1 - (response.ElectricMotor.TorqueRequestEmMap ?? 0.SI<NewtonMeter>()) / response.ElectricMotor.MaxDriveTorqueEM; var reserve = 1 - (response.ElectricMotor.TorqueRequestEmMap ?? 0.SI<NewtonMeter>()) / response.ElectricMotor.MaxDriveTorqueEM;
var isBelowDownshift = gear.Gear > 1 && var isBelowDownshift = gear.Gear > 1 &&
IsBelowDownshiftCurve(GearboxModelData.Gears[gear.Gear].ShiftPolygon, response.ElectricMotor.TorqueRequest, IsBelowDownshiftCurve(GearboxModelData.Gears[gear.Gear].ShiftPolygon, -response.ElectricMotor.TorqueRequestEmMap,
response.ElectricMotor.AngularVelocity); response.ElectricMotor.AngularVelocity);
if (reserve >= GearshiftParams.StartTorqueReserve && !isBelowDownshift) { if (reserve >= GearshiftParams.StartTorqueReserve && !isBelowDownshift) {
......
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